Automotive Engine Block Robotic Cleaning System for Range Extender Powertrain Manufacturing

Range Extender Engine Block Robotic Cleaning System

The Shimada Big Bird robotic cleaning system is developed for the intermediate cleaning process of automotive engine blocks after machining.

The equipment is applied to the Range Extender 3.0 engine block production line and is designed to remove machining residues before subsequent inspection and assembly processes.

Typical contaminants include:

• Fragmenta metalli
• Machining particles
• Coolant residues
• Internal passage contamination

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Precision Cleaning for Complex Engine Block Structures

Engine blocks contain multiple critical areas that require reliable cleaning performance.

Sistēma nodrošina mērķtiecīgu tīrīšanu šādām daļām:

Ūdens čaula

No iekšējām dzesēšanas struktūrām noņem apstrādes atlikumus un piesārņojumu.

Eļļas caurule

Regulē daļiņu piesārņojumu eļļošanas kanālos, lai nodrošinātu montāžas uzticamību.

Apstrādes caurumi

Nodrošina dziļu tīrīšanu precīzajiem caurumiem un iekšējām dobumiem.

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Technologia Purificationis Flexibilis Robotica

Atšķirībā no fiksētās sprauslas tīrīšanas iekārtām robotizētā tīrīšanas sistēma nodrošina elastīgu kustību un novietošanu.

Robots veic:

• Komponenta novietošanu
• Multi-angle cleaning
• Motus dirigibilis dyspensatoris

Hoc designum permittit systemati adaptari ad geometrias complexas blocorum motorum et ad diversas necessitates purgationis.

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Processus purgationis ad altam pressionem et turbulenta

Systema purgationis combinat:

• Purgatio per immersio turbulenta
• Purgatio per dyspensatores praecisos
• Purgatio per efflationem

Cisterna purgationis turbulenta meliorat circulationem liquidi purgatorii, dum dyspensatores praecisi concentrant energiam purgatoriam in zonis criticis.

Pressio purgationis:

Up to 15 bar

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Controlus puritatis automotive

Ad modernam fabricationem motorum, qualitas purgationis directe afficit fiduciam coniunctionis.

Systema ad strictas exigentias munditiae designatum est:

Exigentia totalis munditiae

<100 mg

Munditia principalis canalis olei

<30 mg

Processus munditiæ fabricantes ad particulas residuas minuendas et fidibilitatem componentium meliorandam iuvat.

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Siccatio sub vacuo et removenda umiditas

Post munditiam, corpus motoris in processum siccationis intrat.

Systema coniungit:

• Siccatio flatu
• Siccatio per vacuum
• Refrigerans

Siccatio sub vacuo umiditatem residuam ex cavitatibus internis et foraminibus removet, ut componentes ad processus subsequentes parati sint.

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Tractabilitas productionis intelligens

Sistēma atbalsta inteligentas ražošanas prasības, izmantojot:

RFID identifikāciju

Automatizētu darba gabala identifikāciju un procesa sekotspēju.

Recognitio Codicis QR

Atbalsta ražošanas informācijas pārvaldību.

Communicatio cum MES

Permittit:

• Procesa datu reģistrēšanu
• Ražošanas izsekojamību
• Ražošanas sistēmu integrāciju

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Stabilu filtrācijas pārvaldību

Tīrīšanas sistēma izmanto daudzstāviju filtrācijas tehnoloģiju.

Configuratio:

• Filtratio prima: 50 μm
• Filtratio secunda: 30 μm

Systema filtrationis adiuvat qualitatem liquidi purgantis servare et operationem productionis continuam sublevat.

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Data Applicationis Verificata

Projectum applicationis:
Linea productiva blocchi motoris CY002 Extensoris intervalli 3.0

Workpiece:
Blocchus motoris Extensoris intervalli 3.0

Capacitas Productionis:
200,000 Units/Year

Cyclum Purificationis:
≤103 sec

Capacitas ad meliorationem futuram:
Reservata possibilitas meliorationis cycli 54 sec

Technologia Purificationis:

• Purgatio turbulenta robotica
• Purgatio per dyspensatores praecisos
• Siccatio per vacuum

Cleanliness Requirement:

• Contaminatio totalis <100 mg
• Principalis ductus olei <30 mg

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Specimina Technica

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Ambitus Applicationis

Fabricatio systematum motorum automotive

Adhibenda pro:

• Blocchi motoris extensoris intervalli
• Bloca cylindrorum
• Componentes Motoris
• Partes transmissiois praecise tornatae

Lineae productionis tornationis

Idoneum ad integrationem post:

• CNC Machining
• Processus perforationis
• Machinatio transitus interni

Ante:

• Inspectio
• Conventus
• Processus productionis finalis

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Solutio Purificationis Completa

Shimada Big Bird praebet solutiones ingenieriae completas, inter quas:

Developementum Processus

• Analysis Componentium
• Design del processo de cleaning
• Aestimatio necessitatum de munditia

Integratio Instrumentorum

• Unitas robotica pro munditiis
• Systema filtationis
• Siccatio ratio
• Systema transfusionis

Coniunctio Fabricationis Intellegentis

• Tracking RFID
• Communicatio cum MES
• Gestio productionis datorum

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Pourquoi choisir Shimada Big Bird

Experientia in munditiis componentium automotive

Shimada Big Bird se concentrat in solutionibus pro munditiis praecisis pro componentibus systematis transmittendi potentiae automotive.

Applications Include:

• Corpora motorum
• Capita cylindrica
• Crankshaftos
• Transmissionis Partes

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Capacitas Ingenieriae ad Nivellem Systematis

Societas solutiones completas praebet, a developmente processus munditiae usque ad integrationem in productione.

Capacitates includunt:

• Purgatio robotica
• Limpieza ad altum pressionem
• Technologia siccandi
• Integratio Productionis Automatizata

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Approachus Fabricationis ad Puritatem Orientatus

Fabricatores automobilium puritatem regulatam, non simplicem lavationem superficiei, requirunt.

Shimada Big Bird solutiones elaborat quae se concentrant in:

• Controllo particalum residuarum
• Stabilitas processus
• Ražošanas izsekojamību

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Solutionibus Non-Standardibus Adaptatis

Quisque componentis et linea productiva diversa requisita habet.

Systemata lavandi secundum haec adaptari possunt:

• Structuram componentis
• Exolvuntur tempore
• Dispositio fabricae
• Norma puritatis

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FAQ

Quod componentis hoc systema lavandi tractat?

Hoc systema pro blocis motoris Range Extender 3.0, quae in fabrica transmissorum automobilium utuntur, designatum est.

Quae contaminantia removeri possunt?

It removes machining chips, particles, coolant residues and internal contamination.

Can it clean internal engine block passages?

Yes. The system is designed for water jackets, oil passages and machining holes.

What cleanliness level can be achieved?

The validated requirement is:

• Total contamination below 100 mg
• Main oil passage below 30 mg

Does it support automated production lines?

Yes. RFID, QR recognition and MES communication support intelligent production management.

Engine Block Cleaning in Automotive Manufacturing

Engine block cleaning is a critical process between machining and assembly.

Precision cleaning systems help manufacturers control contamination from:

• Processus de découpe
• Perforandi opera
• Fluides d'usinage

et améliorent la fiabilité de l'assemblage final.

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Solution de fabrication de groupe motopropulseur à prolongateur d'autonomie

Avec le développement des véhicules hybrides et à prolongateur d'autonomie, les fabricants exigent des solutions de production stables pour les composants moteur.

Les systèmes de nettoyage automatisés offrent :

• Une qualité de nettoyage constante
• Minuuntur operationes manuales
• Ražošanas izsekojamību

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Gestion de la propreté technique

La propreté technique est devenue une exigence qualité essentielle dans la fabrication automobile moderne.

Les solutions de nettoyage avancées combinent :

• Controlus processus purgationis
• Gestio filtrationis
• Technologia siccandi
• Monitorium Qualitatis

ad producendum tractum potentiae altam fidibilitatem habentem.