EN
Machina pro Purificatione Corporis Motoris Diesel cum Systemate Multi-Stationis pro Remotione Burrarum | Apparatus pro Purificatione Canalis Olei ad Altam Pressionem
Applicatio: Diesel Engine 6-Cylinder Block Cleaning & Deburring
Workpiece Weight: Max. 300 kg
Tempus cycli: 290 secundis/pecia
Processus: Remotio asperitatis + Purificatio turbulenta + Purificatio ad altam pressionem + Exsiccatio
Modus remotionis asperitatis: Remotio asperitatis per scobam superficiei superioris
Pressio purificantis in canalis olei: 48 Mpa
Purificatio iaculi aquae: Purificatio ad pressionem obturantis
Resultatum purificantis: Totum ≤80 mg / foramen filetum ≤10 mg·1000cm²
Controlus magnitudinis particalium: 200–700 μm
Automatio: Multi-Station Step Feeding System
Descriptio
Diesel Engine Block Cleaning Machine with Integrated Deburring Solution
Shimada Big Bird Diesel Engine Block Cleaning Machine is an automated cleaning system developed for diesel engine block manufacturing.
The equipment integrates cleaning and deburring processes in one production system, helping manufacturers remove machining burrs, oil contamination and metal particles after machining.
Hoc systema adhibetur ad:
- Diesel engine blocks
- Componentes fusi ex machina precise
- Componentes engine ad altam puritatem
Quid est Machina ad Purificandum Blocum Engine Diesel?
Machina ad purificandum blocum engine diesel est apparatus industrialis ad removendum contaminantes fabricationis e blocis engine post processus machinationis.
Durante fabricando bloci engine diesel, componentes possunt continere:
- Oleum Machinale
- Fragmenta metalli
- Spinas
- Residua fusionis
- Particulae processus
Purificatio efficax requiritur ante coniunctionem engine ut fiducia componentium et qualitas productionis assecurarentur.
Processus Integratus ad Removendum Aculeos et Purificandum
Non sicut apparatus purificandi conventionales, hoc systema combinat:
Deburatio Superficialis
Apparatus perficit deburationem automaticam per scobam in superficie superiori blocchi motoris.
Proprietates:
- Compensatio automatica scobae
- Praestatio deburationis stabilis
- Minuuntur operationes manuales
Purgatio turbulenta
Purgatio turbulenta ad efficacitatem altam tollit contaminationem ex structuris complexis blocchi motoris.
Zonae purgationis includunt:
- Superficiibus externis
- Locis machinatis
- Cavitates internae
Purgatio iaculatorum aquae
Systema usat technologia obstructionis pressionis ad purgationem iaculatorum aquarum.
Scopus:
- Removet particulas internas
- Meliorat consistentiam puritatis
Purgatio canaliculorum oleosi altae pressionis
Canaliculi oleosi purgantur per technologiam insertionis altae pressionis.
Pressio purgationis:
48 Mpa
Adhibenda pro:
- Galeriae olei
- Canaliculi interni profundi
- Canaliculi praecisi
Data Applicationis Verificata
Casus applicationis: Purgatio et deburratio blocchi motoris diesel sex-cylindrici
Workpiece
Motor diesel sex-cylindricus
Pondus maximum
300 Kg
Cyclo productivitatis
290 secundis/pecia
Systema onerandum
Conveyor rulans motorizatus pro onerando et deonerando
Technologia processus
Remotio burrorum:
- Remotio asperitatis per scobam superficiei superioris
- Compensatio automatica scobae
Mundatio:
- Purgatio turbulenta
- Purgatio pressionis per iaculum aquae biiugum
- purgatio per aspersionem directam ad 1 MPa
- purgatio per foramina olei ad altam pressionem (48 MPa) inserta
Exsiccatio:
- Remotio aquae per conprehensionem et versationem
- Efflatio aerea directa
- Siccatio per cultrum aereum
- Siccatio per vacuum
Cleanliness verification
Resultatum Munditiae
Overall Cleanliness:
≤80 mg
Foramina filiformia:
≤10 mg / 1000 cm²
Mantellum aquae:
≤40 mg
Canalis olei:
≤10 mg
Moderatio Particularum
Magnitudo particulae:
200–700 μm
Particulae metallicae:
≤200 particulae
Caracteristicae Technologicae Praecipuae
Multi-Station Step Feeding System
Apparatus adhibet structuram multistationalem elevandi et gradatim alimentandi.
Praeterea:
- Rhythmus stabilis productionis
- Coniunctio processus automatica
- Meliorata Efficiencia Productiva
Deburring et purgatio combinata
Unum systema perficit:
- Remotio burrorum
- Remotio contaminantium
- Limpieza de passagios internos
- Exsiccatio
Minuens manuum tractationem inter processus.
Tecnologia purgationis internae ad altam pressionem
tecnologia purgationis insertae ad 48 MPa praebet purgationem efficacem pro profundis transitibus olei et structuris internis.
Integratio Productionis Automatizata
Systema supportat:
- Inpositio automatica
- Synchronisatio processuum
- Integratio cum transvectore
- Coniunctio lineae productoriae
Ambitus Applicationis
Fabricatio motorum diesel
Componentes applicabiles:
- Diesel engine blocks
- Bloca cylindrorum
- Componentes motorum vehiculorum gravium
Fabricatio systematum motorum automotive
Industriae Applicabiles:
- Vehicula Commercialia
- Camiones gravis
- Fabricantes motorum
Industria machinationis praecisae
Adhibenda pro:
- Componentes ex ferro ductili
- Partes machinatas complexas
Specimina Technica
| Specificatio | Descriptio |
|---|---|
| Product Type | Machina pro purgando blocum motoris diesel |
| Applicatio | blocus motoris diesel sex-cylindricus |
| Maxima pondus operis | 300 Kg |
| Exolvuntur tempore | 290 secunda |
| Processus | Removendo spiculae + purgando + siccando |
| Methodus removendi spiculas | Removendo spiculas per scobam |
| Pressio pro purgando canales olei | 48 Mpa |
| Purgatio iaculatorum aquae | Purgatio per obstruendum pressionem |
| Modus lavandi | Purgatio turbulenta + purgatio per aspersionem |
| Modus exsiccandi | Siccatio per aerem + siccatio per vacuum |
| Automatio | Systema Automaticum Multistationis |
Solutio Purificationis Completa
Shimada Big Bird praebet solutiones completas pro purgatione componentium motorum, inter quae:
Developementum Processus
Customized according to:
- Structuram componentis
- Condicio contaminationis
- Exigences de propreté
Vestibulum iaculis
Inclusa:
- Systema purgandi
- Systema ad eliminandum asperitates
- Systema filtationis
- Systema Automatizationis
Favent Fabricatio
A validatione purgationis usque ad implementationem in productione.
Pourquoi choisir Shimada Big Bird
Experientia comprobata in purgatione componentium motorum
Praebens solutiones automaticas pro purgatione fabricantibus motorum diesel.
Capacitas processus integrata
Coniungens:
- Deburring
- Lavanda
- Exsiccatio
in unum systema automaticum.
High Cleanliness Control Capability
Supporting strict cleanliness requirements through:
- Lavatura altae pressurae
- Verificationem processus
- Moderatio Particularum
Questiones Frecventer Interrogatae
What components can this diesel engine block cleaning machine process?
The system is designed for diesel engine blocks and similar precision cast components.
Can this system remove burrs and clean at the same time?
Yes. The equipment integrates surface deburring and cleaning processes.
What is the maximum workpiece weight?
The verified application supports diesel engine blocks up to 300kg.
What cleaning pressure is used for oil passages?
The system uses inserted high-pressure oil passage cleaning with pressure up to 48MPa.
Automated Diesel Engine Block Cleaning and Deburring Solution
Diesel engine blocks require strict cleanliness control after machining due to complex oil passages and internal structures.
Shimada Big Bird develops integrated cleaning solutions combining deburring, high-pressure internal cleaning and automated drying processes to support efficient engine manufacturing.