Why Do Automobile Factories Prefer Water Based Cleaning Solutions?

Water-Based Cleaning Solutions and Materials Used in the Manufacturing of Automobiles

Water-based cleaning solutions are also increasingly popular because of their compatibility with the variety of materials used in the cleaning and fabrication of automobiles. Unlike cleaning and fabrication materials/toxic solvents that may oxidize and cause damage to sensitive metals and alloys such as aluminum alloys, high strength steels, and plastic components this water-based cleaning solution gets the job done without contradicting the material. Incompatible cleaning solutions pose the threat of expensive part damage and rework. This is a core focus of vehicle production facilities that need to sustain damage-free production quality. Engine cylinders, transmission engine components, and other precision components need to be cleaned of the production residue while maintaining close tolerances and surface finishes. This ensures that the final automobile performs to the manufacturer's standards.

Safety and Environmental Responsibility

Environmental and safety issues are already priorities for many auto makers and water-based cleaning products are compliant with both issues. Water-based cleaning products contain none of the harmful volatile organic compounds and toxic chemicals common to cleaning products making the environment for factory workers healthier and safer. Neither specialized Ventilation systems nor protective gear other than regular safety precautions are required, making the workplace safer and lowering costs. Water-based cleaning products are compliant with international regulations, therefore, eliminating the need for costly waste treatment procedures for the disposal of cleaning products and harmful solvents.” This compliance not only prevents costly fines but adds to a factory’s eco credentials. In today’s world, most consumers and business partners care about sustainable practices.

Cost Effectiveness That Boosts Bottom Lines

Water-based cleaning solutions are more impactful for profitability as automotive factories are increasingly focusing on cost optimization. Water-based solutions are significantly cheaper than the specialty solvents as the raw materials are more readily available, as well as, requiring fewer expenses to procure. They are also cheaper and easier to use as they have higher dilution ratios meaning the concentrate lasts longer and they need to be restocked less frequently. Another cost saving factor is the use of already available cleaning equipment, as they do not require expensive machinery upgrades. In the long run, costs of waste treatment, rework, part damage, and improved process savings will add to the level of savings. For high volume production lines, these savings will lead to increased savings and improved operational efficiency.

Precision Cleaning for Critical Auto Components  

Automotive entities understand that automobile performance is, oftentimes, a direct result of the performance of its key components and that these key components require performance cleaning that is accomplished with water based cleaning solutions. These cleaning solutions remove a variety of contaminants encountered during automobile manufacturing processes, such as oils, greases, and cutting fluids as well as finer contaminants like metal shavings that can be present in even the most difficult to clean areas like engine block channels and gear teeth. These advanced cleaning solutions deeply penetrate and do not leave behind any residue so that any assembled components can fit without any functioning issues. The level of performance cleaning offered with water based cleaning solutions is unique to high quality automobile manufacturing entities and is a big reason that more warranty claims are not made due to mechanical issues.

Easy use in today’s automated assembly lines

Water based cleaning solutions assist in the rapid work processes in modern automobile factories. The fast drying cleaning solutions reduce the time that cleaning and the next production process step take, thus keeping assembly lines operating at optimum efficiency. Unlike solvent based cleaning solutions that may take considerable time to cure, water based cleaning solutions allow for the faster processing of work pieces, thus more production units are processed. The cleaning solutions are compatible with automated cleaning equipment, including spray washers and ultrasonic cleaners, thus supporting the Industry  initiatives of many automobile manufacturers. The cleaning processes easily fit into the work processes so that they do not cause slow downs in work rates.

Long Term Value Beyond Basic Cleaning

Water-based cleaning solutions do a lot more than just remove dirt and grime. For instance, these solutions help to keep the integrity of materials, improve safety in the workplace, lower costs, ensure accuracy, and help maintain a competitive edge for automotive factories. These solutions help maintain a positive product quality which is important to customer trust and loyalty. Because these solutions are also environmentally friendly, automotive factories have the ability to manage partnerships that are in line with the global green shift. For automotive factories that are trying to find a way to improve operational performance while cost-effectively and responsibly managing their business, using water-based cleaning solutions will provide a competitive advantage and help ensure the business is sustainable for the future.