Precision Automotive Cleaning & Inspection Case Studies | Shimada Big Bird

A leading new energy manufacturer faced inconsistent manual cleaning of electrolyte barrels, risking contamination. Our fully automated 5-stage line—cleaning, drying, cooling, vision inspection, and leak testing—delivers residue-free barrels in 420 sec/unit. Discover how we enabled closed-loop reuse.

Marine and heavy-duty engine manufacturers struggled with cleaning 30-ton crankshafts and inspecting complex castings. Our heavy-duty cleaning + 5-side vision inspection systems achieved ≤10 mg oil hole cleanliness and ≥99.9% defect detection—discover how.

Motorcycle manufacturers faced inconsistent cleaning and undetected internal/external defects. We deployed rotary table, rotating basket, and 6-axis robotic cleaning + Knight/Gentleman vision systems—achieving ≤1 mg/kg cleanliness and 10μm particle control. Discover how precision matters.

Automotive manufacturers faced inconsistent cleaning and undetected defects in engine blocks, cylinder heads, and transmissions. Our robotic cleaning + AI vision inspection systems achieved ≤3 mg residual contamination and ±0.1 mm inspection accuracy—cutting scrap by 40% and ensuring zero safety-critical escapes. Discover how.

Automotive Tier 1 supplier faced transmission failure risks from mixed/defective gears and inconsistent cleanliness. Deployed integrated ultrasonic, robotic, and vision inspection systems—achieving ≤1 mg/kg cleanliness, ±0.1 mm CMM-correlated accuracy, and zero gear-type errors. Discover how precision cleaning drives reliability.

How NEV manufacturers achieved residue-free cleaning, <0.1% defect miss rate, and 420-sec automated electrolyte barrel validation using integrated robotic + vision systems — discover the scalable solution.