Qingshan DCT Transmission Housing Precision Cleaning System Shimada Big Bird Cleaning Machine CLH

Product Introduction:Qingshan DCT Transmission Housing Precision Cleaning System

A specialized industrial cleaning solution engineered for Qingshan DCT (Dual-Clutch Transmission) housings, with successful deliveries since 2021. It integrates multi-robot collaborative technology, intelligent workpiece handling, and multi-stage deep cleaning processes to meet the stringent cleanliness requirements of DCT housing manufacturing, ensuring seamless compatibility with high-speed mass production lines.

Key Features

• Ultra-Fast 33-Second Cleaning Cycle

• Completes one full DCT housing cleaning cycle in just 33 seconds per unit, perfectly aligning with the high-speed rhythm of DCT transmission mass production. It significantly shortens workpiece processing time, providing robust support for continuous assembly workflows and maximizing production throughput.

• 5-Robot Collaborative Operation System

• Equipped with 4 dedicated cleaning robots and 1 loading robot, enabling synchronized operation for workpiece loading, precision positioning, and deep cleaning. Multi-robot collaboration minimizes idle time, optimizes production efficiency, and ensures consistent processing performance across all units.

• Intelligent Tray Loading & Visual Recognition Technology

• Adopts tray-based loading/unloading paired with visual recognition and automatic fixture adaptation. The system accurately identifies workpiece positions and dynamically adjusts fixtures to match the unique structure of DCT housings, eliminating manual positioning errors and ensuring stable, secure clamping throughout the cleaning process.

• Non-Precision Positioning Clamping Design

• Features a non-precision positioning clamping mechanism that simplifies clamping operations while protecting DCT housing precision surfaces (such as mounting holes and sealing faces) from damage. Reduces setup time and enhances compatibility with slight dimensional variations of workpieces, improving production flexibility.

• 4-Stage Deep Decontamination Process

• Integrates pre-cleaning, high-pressure jet cleaning, turbulent & fixed-point cleaning, and rinsing. Pre-cleaning removes loose debris; high-pressure cleaning eliminates stubborn residues (including machining oil and metal shavings); turbulent & fixed-point cleaning targets complex internal channels and hard-to-reach areas; rinsing thoroughly clears residual cleaning agents—ensuring comprehensive decontamination with no dead spots.

key product benefits

• This Qingshan DCT Transmission Housing Precision Cleaning System excels in speed, automation, and DCT-specific adaptability. Its 33-second fast cycle, 5-robot collaborative system, and 4-stage deep cleaning process ensure thorough decontamination while perfectly matching mass production demands. The intelligent handling capabilities (visual recognition, automatic fixtures) and strict cleanliness control (≤600μm) further guarantee consistent DCT housing quality, making it a reliable solution for manufacturers aiming to optimize DCT transmission production workflows and meet high-performance industry standards.

  The above product parameters are for reference only. For detailed specifications and customization options, please contact us directly.

Durable Industrial Grade Build

• Efficient Air-Blast Drying:Utilizes air-blast drying technology to quickly remove surface moisture from DCT housings. Ensures no residual water affects subsequent processes such as assembly and sealing, preventing corrosion or sealing failures that could impact transmission performance.

• ≤600μm Strict Cleanliness Control:Achieves a rigorous cleanliness standard of ≤600μm, effectively removing particles that might compromise DCT transmission functionality. Meets the strict functional requirements for DCT housing assembly, ensuring smooth, reliable transmission operation over long service life.

• DCT Housing-Specific Optimization:Optimized robot movement paths, specialized cleaning nozzles, and custom fixture structures are tailored to the irregular shape of DCT housings (including internal cavities and oil passages). Ensures uniform cleaning coverage across all surfaces and eliminates dead spots that generic cleaning equipment often misses.

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