[Technology Frontier] Online Emulsified Oil Separation – Innovation for Cost Reduction

Emulsified oil that is difficult to separate leads to serious cleaning fluid waste and persistently high operating costs. Cleaning parameters rely entirely on manual input, and frequent errors send workpiece defect rates soaring. Traditional equipment is inefficient and expensive, wholly incompatible with high-precision production demands. In the precision manufacturing sector, these pain points in the cleaning process have long left enterprises at a loss.

The R&D team at Harbin Shimada Big Bird Industrial Co., Ltd. has made a decisive breakthrough to resolve the industry's challenges. The online emulsified oil separation technology is a true "cost-saving weapon" — it enables online demulsification and circulation, allowing cleaning fluid to be reused repeatedly, with zero wastewater waste and no need for external equipment. This technology has been granted a utility model patent (Patent No. ZL201821738479.9), reducing costs through hardcore innovation.

The continuous process parameter monitoring technology serves as a "quality assurance guarantee," monitoring and regulating cleaning parameters in real time while automatically recording data, completely eliminating manual errors and ensuring consistently stable cleaning precision. A further utility model patent (Patent No. ZL201720770020.6) covers a cleaning fluid proportioning system that adds another robust line of defense for quality control.

These technological breakthroughs deliver three core values. In terms of cost reduction, cleaning fluid recycling combined with streamlined labor significantly cuts consumable and wastewater treatment expenses. On the quality improvement front, fully controllable full-process parameters eliminate cleaning defects at the source. For operational efficiency, fully automated operation reduces maintenance investment and adapts to precision cleaning needs across multiple industries.

As a nationally recognized "Little Giant" specialized and innovative enterprise and a company listed on the Beijing Stock Exchange (Stock Code: 920091), Big Bird Industrial not only serves leading enterprises in China's automotive and components manufacturing sector, but also exports its products to numerous countries. Choosing Big Bird Industrial means choosing proprietary technology to overcome pain points, and harnessing hardcore quality to empower production — making precision manufacturing more cost-effective, higher in quality, and more efficient than ever.